![]() ![]() 00:15 In order to better understand the Lean manufacturing principles,.00:11 Let's take a look at these principles.00:07 The Lean manufacturing methodology is founded upon some very key principles.Make sure your map is complete and correct. The Value Stream Map is the key to understanding the process flow and identifying waste to eliminate.Finally, visual scheduling approaches are recommended by Lean so that the process operators and supervisors can instantly know what they should be working on at any moment. Each of those steps is further designed to fit within the pulse rate, or TAKT time, of the process. Lean recommends that processes be redesigned so that only value added steps are needed. Visual control is also a key principle for the change. Most of the Lean analysis occurs on the value stream map based upon the data collected for each step. The map is then used to both analyze potential changes and to document the actual improvements to the process. The map is first created and validated for the “As-Is” condition. This is a specialized process map that zeros in on the steps that are adding value and those that are not. ![]() From an analysis stand point, Lean creates a value stream map. This applies both to the analysis and the recommended improvements. Those five are Value, Value Stream Map, Flow, Pull and Perfection.Īnother key principle associated with Lean is visual control. Lean manufacturing relies on five elements in the analysis process to identify and eliminate the waste. Both of those are focused on efficient flow through the process. The measures of process throughput and the value-added effort are two of the foundational measures used. The key principle is the elimination of waste. These principles were tested and proven at Toyota on the manufacturing product lines. The Lean Manufacturing methodology has several key principles that are embodied within it. If a process is slow, wasteful and inefficient, strongly consider using the Lean Manufacturing approach. Despite the name it can apply to any business process, not just manufacturing. The Lean Manufacturing methodology is excellent for business process analysis. It applies a five part approach and uses flow control as the optimizing principle for the process. The Lean Manufacturing methodology seeks to reduce and ultimately eliminate waste within a process. ![]()
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